Here is a video I found while digging through YouTube. The video shows us what it takes to make aluminum wheels, and since Mercedes has some amazing rims on their models, this is probably the way they make theirs too.
This process of making wheels is exclusive to Rays. The wheel shown is the Volk TE-37, a wheel commonly used in racing in Japan and highly sought-after in the tuning market.
The exclusive forging process creates a very strong yet very light wheel. I have a set of these on my car and even though it's an inch larger than the stock wheels it's about 9 pounds lighter per corner including tires.
The optional forged 6-spoke 18" wheels for the Nissan 350Z is also made by Rays in the same procedure.
There are other wheel makers who forge wheels, but something like 99% of the wheels in the market (for manufacturer or aftermarket) are cast. That's done by a simple mold using poured liquid aluminum. A much cheaper process.
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This process of making wheels is exclusive to Rays. The wheel shown is the Volk TE-37, a wheel commonly used in racing in Japan and highly sought-after in the tuning market.
The exclusive forging process creates a very strong yet very light wheel. I have a set of these on my car and even though it's an inch larger than the stock wheels it's about 9 pounds lighter per corner including tires.
The optional forged 6-spoke 18" wheels for the Nissan 350Z is also made by Rays in the same procedure.
There are other wheel makers who forge wheels, but something like 99% of the wheels in the market (for manufacturer or aftermarket) are cast. That's done by a simple mold using poured liquid aluminum. A much cheaper process.